Gear cutting software is large-scale of gear clever treatment

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  • source:JANEZH CNC Machining
By standard machine tool, standard cutting tool, measure module and GearMILL gear cutting the treatment that the package of function of GearMILL gear cutting that special software place comprises can realize soft to commonly used and aleatoric dentiform hard gear to have efficient, low cost and short period. Besides GearMILL professional software, the DuoBLOCK of DMG and dragon door series the element that 5 axes machine tool also is success of gear cutting technology. The machine tool of these series applies to sheet not only production, still can use in medium-sized batch production. In mill car on machining center not only can undertake from embryo of tine metempsychosis turn the compositive treatment that begins final gear cutting, and the treatment that still can complete whole gear axis. Of production technology of high quality gear carry out extremely complex, so far inside the industry mostly the special solution with bureau costly be confined to. The impulsion of technical development comes from this high spirit to be carried out at application, because those are carried the kind that tries treatment project ceaselessly for years by the client of price worry,seek more special treatment method of economy, among them the requirement provides the treatment means of gear of pair of a complete set of, be opposite especially the treatment of helix bevel gear. The CNC Machining program that offers through the client is being used on the machine tool shows exceedingly good result very quickly. Even if the treatment of hard tooth flank, also blame a trouble to the 5 axes machine tool of DMG, achieved ideal exterior surface roughness completely. Unique challenge is the processing of data of pair of tine antrum geometry, this one difficult problem has been succeeded to capture later. DMG is in rich 5 axes combine those who face a client to come on foundation of processing technique experience research and development of appearance treatment proper motion GearMILL software. This software just is used at the editor to come from at the beginning at the geometrical information with special gear, handle in order to facilitate further on CAD/CAM software system. On this foundation, gearMILL is become by development module of a software, this module is OK according to gear parameter complete computation gives data of tine antrum geometry, make the 5 rods that for DMG place of all-purpose machine tool uses again next machine program. What differ with system of traditional CAD/CAM of 5 axes linkage is, the gear cutting software of DMG can pass mathematical computation to acquire accurate cutting tool method and position directly, is not the method that will acquire cutting tool through using similar space curved surface and azimuth. So, this software open up new approach, can generate optimal on the technology that implements on machine tool of standard of DMG 5 axis practical take cutter track way with best gear cutting. According to aid this to cover gear cutting software, all-purpose machine tool and machining center give DuoBLOCK series and dragon door series the client offerred to compare private plane plan more the mill of economic material benefit ages processing technique. According to the Zyklo-Palloid helix umbrella of the input tine parameter is calculated the geometrical parameter of tine antrum, include outline to change, mode of clench the teeth and optimize parameter of tine root geometry; Make 5 rods program of thick, finish machining; Create nap program (the treatment nap) after workpiece heat treatment; Generate measure data; The postposition of machine tool of compound to milling machine of DMG 5 axis and mill car treatment is handled. Here the DMG on the foundation applies to further development the module of gear cutting software of other sort. CNC Milling CNC Machining