The industrial robot application in home appliance industry

Time:2023-06-21 12:21:50
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source:JANEZH CNC Machining

Experienced the enterprise 2014 to last when industry of Chinese home appliance structure of innovation, industry is deepened adjust after reaching channel to change, the key that became intelligence to make again 2015 year, company of home appliance group is like sea Er, beauty, etc of division force, Ge Lanshi the home appliance enterprise of each fractionize domain in succession focusing industry robot. Investigate its reason, rise of cost quickly as manpower, population is aged reach Neozoic work population to rise increasingly to the requirement of working environment, cause home appliance industry to appear generally the cost that use worker worker is high, hire employee of difficult, a gleam of to flow to wait for a problem often, bring about a product to produce cost to be climbed considerably litre, product quality is ensured hard. Change as home appliance product accelerate, intelligence is changed, small lot, custom-built change those who wait for industry characteristic to breathe out and piece, compete in sale price space of intense, profit is less and less current, reform is imperative. Home appliance industry rises competition ability to have two kinds of kind commonly, it is to raise product research and development to design ability, enhance a product additional cost; 2 it is to improve manufacturing efficiency. In last few years, a lot of production companies that are a delegate with foreign capital shift production base southeast Asia the country with more low cost of other perhaps able-bodied person. And to production enterprise of our country home appliance character, use " machine substitution " make inevitable choice, hold one cannot say for sure competitive dominant position otherwise and be washed out eventually. Associate with, costly entrance robot and product line basically are in a few industry such as the car is used, the manufacturing industry domain such as the home appliance industry of low additional cost uses the convention scale on the low side, restricting rate of automation of course of study of domestic home appliance greatly rise. Since 2012, our country is homebred robot of the representing to develop quickly with special grade of numerical control of Shenyang new pine, Guangzhou, dust husband, the product that its tall sex price compares and service apply excellent report, hardware to defend bath, machinery to make quickly wait for an industry, had obtained initial effect, can be home appliance industry large-scale intelligence is made provide technical safeguard. Accordingly, how to combine characteristic of home appliance industry, push those who use industrial robot industry and home appliance property to develop in coordination, already became industry of current home appliance to promote the heat of production level the topic. One, the rapid growth of current situation of application of robot of home appliance industry and industry of characteristic home appliance to robot demand, be paid close attention to by the height of global robot supplier, the product such as rice cooker of crock of air conditioning, freezer, hot water, report, water heater, television, washing machine is overall reach component to produce all can use industrial robot. With sea Er, beauty, the division force has strategic eye home appliance company that is a delegate has used industrial robot to undertake to producing a course intelligence changes give somebody a new lease on life to manufacture efficiency in order to rise in the consideration, reduce manufacturing cost then, enhance competition ability. Current, sea Er and contemporary, beautiful with force of plain Qi, division and Na Zhi not 2 already built strategic collaboration to concern more. Mature increasingly as homebred robot technology and application, home already had a few enterprises to also enter industrial robot field in succession, if Guangzhou numerical control plans to develop industrial robot from 2006, through 9 year, base of product of electric machinery of drive of the controller that oneself of have the aid of accumulates, servo, servo, already completed the completely own development of seriation, product load enclothed 3~200kg, the function includes to carry, punch fluctuation makings, solder, polish of code battlements, gelatinize, burnish, cut, spray, sorting, assemble etc, product of its industry robot already entered headroom of sea Er electric equipment, new treasure electric equipment, annals tone, Ge Lanshi, square too the enterprise of numerous home appliance such as kitchen utensils and appliances, formed very good application to set an example the effect, had undertake for home appliance enterprise intelligence changes transformed technical actual strength. The manufacturing characteristic of home appliance industry: It is dimensions turns production, form dimensions economy, reduce manufacturing cost. Even if is nowadays the times of product pursuit individuation, home appliance product a lot of component also are OK batch turns production, this special the foundation that accords with industrial robot application; 2 it is production efficiency demand is very high, time metre is faster than automobile industry. Have expert analysis, the biggest distinction of home appliance industry and automobile industry is product line of a car produce hundreds of cars everyday, metre with minute will calculate; product line of a home appliance everyday producible thousands of product, metre is calculated with the second, product line of standard home appliance asks the metre of the robot is 15 seconds, this is very big challenge to the robot. Accordingly, sheet considers from metre, home appliance industry is higher than automobile industry demand, on product line use robot comes true harder also; 3 it is workmanship involves wide, tooling the breed of much, material and norms requirement of various, production precision is advanced. Than general and mechanical industry, home appliance manufacturing industry has its distinctive characteristic, basically have the following: (1) craft involves an area extremely wide. Cover heat treatment of component of processing of machine treatment, cold punch, plastic suppress, insulation, resistance welding, electric equipment, bedspring to make, eletroplate wait for craft. (2) workmanship equipment is much. Include machine treatment to equip, punch bed, heat treatment equipment and relevant labour, quantity, clamping apparatus and mould. Electric equipment is made is large quantities of production, generally speaking, tooling is more, product quality is stabler and manufacturing efficiency is taller. (3) the breed of material, norms is various. Make in electric equipment in, adoption material breed specification can amount to thousands of kinds, some material should have good mechanical performance not only, still need to have guide goodly function of magnetism, electric, heat conduction, ask to have very tall insulation again to additionally a few material intensity and be able to bear or endure guide arc function, still put forward wear-resisting to material additionally, be able to bear or endure chemical, anti-corrosive wait for slashing requirement, all material ask to have good craft sex. (4) production precision is tall. Low-pressure electric equipment is in working process, have simple mechanical movement not only, still have at the same time a series of report, hot, magnetism can energy changeover. Accordingly, to electric equipment spare parts, ask to have the precision of appearance of dimension, geometry and position not only, the electric conduction that considers spare parts and hardware data even, heat conduction, guide magnetism, destroy the function such as arc, insulation is opposite the influence of item characteristics. The accuracy class of component must satisfy the requirement of product technology parameter. Be like: Time of parameter of resistor of the pressure that touch a head, contact, movement, movement, temperature rise. With respect to craft aptness character, the equipment that the robot suits to apply in normative to craft sex to ask the; of working procedure post of movement of strict, simple repeatability is used with robot form a complete set quite, the robot suits to be used at asking tall, twinkling stops reliable stability the circumstance with extremely low breakdown, use a space in order to ensure whole runs efficiency; and character, the robot suits to be used below the space with equipment comfortable position (the space that when commonly used robot is used, occupies is larger, and need configuration safety defends column) ; processes a product, the robot suits to be used in taller to product consistency requirement and the circumstance; that equipment of form a complete set or product line have work location to agree runs metre and character, in bigger load or place facility group below the circumstance with more working procedure, the robot suits to use close in not tall to running metre to ask use field. As a result of afore-mentioned characteristics of the production technology that home appliance makes and industrial robot, current, carry, punch, solder, battlements of the gelatinize, code that pack, assemble the mainstream that waits for type robot to remain robot of home appliance industry, other resemble soldering, application of besmear outfit robot is not much. And, robot more applies at the front of home appliance product line and extreme, wide on whole product line application still does not have large-scale implementation. 2, the method choice that intelligence of production of home appliance company influences and representative application case are in Internet + industrial times, home appliance enterprise should do intelligent artifacts above all, will raise a product to add be worth and cater to consumptive demand; Next, home appliance enterprise realizes production process intelligence to change, reduce manpower cost, improve exercise efficiency. Home appliance enterprise undertakes manufacturing intelligence to change having a few kinds of kind, it is the enterprise of big home appliance to having comprehensive strength, robot of own research and development, apply on oneself product line, for instance division power electric equipment, beautiful He Anchuan cooperates to establish robot company; 2 be outside buy industrial robot, company interior creates automation department, study the home appliance inside the company produces the process that make technically, earlier with introducing exterior automation compositive company undertakes technical reformation, after passing study, oneself undertake technical reformation; 3 it is more medium and small businesses, the choice buys robot equipment to undertake technical reformation by compositive company directly. The scale that makes as a result of home appliance is changed and produce the characteristic that metre asks, the application that industrial robot makes in home appliance is main from can dimensions replaces artificial working procedure post to begin, for instance punch, carry, the working procedure post such as battlements of the code that pack, of these post replace have more apparent reduce artificial applied effect. And implementation production intelligence is changed can divide again commonly for working unit, job island, flexible a few phase such as factory of automation product line, unmanned workshop, wisdom. (1) job island basically is to point to sheet to be added to odd linkage machine, to how sheet is online treatment; (2) is flexible production system (FMS) basically point to be based on network pilot flexible machine ledger line, applied PLC controls platform, carry industry with means of state network bus line, machine tool of numerical control of robot of will much stage, much stage and its assist line of series of equipment couplet network, produce automatically in order by metre; Ask to plan according to producing working procedure, will many flexible automation product line attempers through total control car of platform, AGV join rise, the intelligence that forms whole workshop turns production, realize unmanned workshop; (3) and wisdom factory is to be on the foundation of unmanned workshop, integrated sale, production, purchase, the system such as content shedding, according to the client need undertakes custom-built turn production, implementation wisdom produces pattern. Current, the home appliance of our country makes intelligence change transform basically depend on island of working unit, job flexible perhaps product line phase, progressively and excessive to unmanned workshop. For example, the home appliance enterprise such as attune of headroom of Guangzhou numerical control and new treasure group, Hai Erbing ark, annals forms the strategy to cooperate, study the robot uses compositive technology jointly, stimulative both sides blends in respective industry application each other. Introduce industrial robot to wait for the application on commonly used working procedure in battlements of the punch, code that pack below. 1, industrial robot presses working procedure to go up in Jin Chong of home appliance Ban there is many punch demand in applying home appliance to make, for instance of rice cooker of the housing of electric heat jug, report inside bravery is waited a moment, demands of these post craft metre are very high, control in 10s commonly, and the demand that use worker worker is very big, working intensity of the worker is very high, use industrial robot to undertake the fluctuation makings of punch makes very good choice way. What need points out is, individual robot compares sheet artificial, not dominant on speed. But when by a certain number of when robot and corresponding equipment form whole product line, the metre advantage of industrial robot came out with respect to play, and product line need not shutdown, 24 hours of production. Following plan institute are shown, this application plan is suitable heart for Guangzhou numerical control one extraction bound is famous the spirit of housing of electric heat jug that design of small store company implements develops product line. This product line always controls platform to attemper by a GPC 11 industry robot cooperates 10 punching machine to undertake punch expects up and down, make sure whole product line sets stock order to cooperate each, day-to-day work can be achieved 10 hours produce can 4000, can rise than be being produced artificially 60% . 2, the fundamental application that after the robot is packing product of the application on the line that pile up a battlements to bale, undertakes the battlements also is home appliance enterprise piling up, to large home appliance, for instance air conditioning, freezer, television, because its weight is great, case support is carried artificially, labor strength is too great, accordingly, use stacking machine implement the person undertakes carrying case is very good application. Following graphs are the automation line that the air conditioning case that Guangzhou numerical control moves for Guangdong annals headroom designs, this product line by stacking machine of a 120kg implement person, the air conditioning that gets on automation line carries case base to go up, undertake packing next, saved labor worker, reduced working intensity, manufacturing metre achieves user requirement completely. 3, the industrial robot that brief summary regards burgeoning industry as, start be later than home appliance industry, no matter system of workmanship level, control, still be compositive application experience; No matter technical standard maturity, return be professional to lack, restrict current development rate, still need to seek progress in fumble. But we believe, industrial robot will promote home appliance industry trend automation, unmanned change, the higher additional cost, manufacturing industry that has innovation more. We also believe, home appliance industry will quicken industrial robot homebred change, the course that dimensions changes application, both deepness is shirt-sleeve, to enhancing the integrated competition ability of manufacturing industry of Chinese home appliance, popularize robot of promotion application industry to have great sense. CNC Milling CNC Machining