Raise car engine of information of factory production quality collect a level

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  • source:JANEZH CNC Machining
Be opposite to get used to the market as automobile industry of demand of product much breed intense with each passing day, traditional workmanship and the change that produce mode is occurrent profundity, meanwhile, raise enterprise informatization, produce process informatization standard especially, supervisory system of process of the network since work up already also became a trend gradually. And of pair of products that Jie helps chip of data of 2 dimension code, electron wait for new technology place to have identify automatically, the function such as accurate date from, the informatization standard that promoted the spot production greatly. The oriented effect when the development trend of the manufacturing industry of new requirement car that gets used to quality monitoring produces a program to the enterprise is very apparent, with car engine the factory is exemple, this kind of trend that evolve basically will reflect when the enterprise undertakes craft plans in the following respects: Those who adopt much breed to confuse the kind that the line produces, product line is flexible change degree to rise ceaselessly, chose advanced production technology and tooling morely for this; Make the new requirement of quality monitoring to the product to get used to an enterprise, enterprise of a few mainstreams begins supervisory system of process of work up network; What evolve to suit with what produce pattern is online detect of the system perfect and carry out. Well-known, informatization is one of main features of modern manufacturing industry, but regard a system as the project, its category involves an enterprise to run medium square side side, under photograph comparing, although manufacturing process informatization is a of enterprise informatization important composition only, but because its start earlier, development is opposite some faster also. But fall in the big environment of market economy, the manufacturing mode of current automobile manufacturing industry tends much breed, flexible change, must have the product market recall that appears to get used to a likelihood to the greastest extent answer ability. Because this enterprise is adjusting production ceaselessly craft, use advanced production technology while, still facing the demand that promotes production process informatization standard continuously. And including pair of products among them (majority is the component that is machined) identify encode, automatically, the application that data collects a technology this one part. Go up century 90 time later period, form code identified a technology automatically to win promotion application in automobile industry stage by stage, apply in component enterprise more is tire production manufacturer, and have most representative in still belonging to car plant truckload assembly line. But enter 21 centuries after 10 time metaphase, data capacity is bigger, readable rate is higher, can make a yard directly in metallic surface implementation (see a picture 1) technology of 2 dimension code is in the automobile manufacturing industry, application that is in dynamical assembly plant especially obtains very great progress, of course this also has more rich function to be not divided with this technology. The graph is piled up 1 dozen in the 2 dimension of workpiece surface in recent years, this novel technology already also was in electronic data chip engine of car of domestic minority mainstream won application in the factory, displayed the function of its outstanding accurate date from to the product, promoted a business greatly thereby produce informatization standard now. The place before the purpose that introduces technology of electronic data chip the company is like is narrated, consume the demand of the market to get used to nowadays car, car engine workmanship already had lot not only the characteristic with high rate of big, automation, and used much variety generally in all the producer type of the line. To when this is planning to decorate, must be in same process adopts the craft structure of many collateral machine tool. Sometimes product line can include many identical double axle machining center, below this kind of circumstance, traditional spot component managed the limitation that means place exists to be shown, the pressure of the increasingly severe exacting that brings to answer the system place such as car recall especially, the memory of pertinent information in must promoting production the process, record and transmission level, in order to satisfy need of spare parts retroactive. Be based on the system of electronic data chip of technology of FRID radio frequency, be contact of a kind of blame substantially is automatic identify unit, it identifies target target automatically through radio frequency signal and get relevant data, identify the job to need not intervene artificially, apply to all sorts of spot environments. System by electronic data chip, read write device and composition of control management software: Electronic data chip is adherent the carrier of a kind of data in object of target of the label on the spare parts, have volume small, weight is light, waterproof prevent oily, high temperature resistant the character such as high pressure. Electronic data chip tightens solid means to install the work that is being processed to go up with whorl normally. Read keeping unit is OK read news take, a kind of unit that is kept into electronic data chip, after latter enters working magnetic field, can accept read the radio frequency signal that writes device to give out, the energy that achieves by right of faradic place sends a memory the information in chip. Same, by carrier wave is contained in reading the radio frequency signal that writes device to give out, can keep information into electronic data chip. Read the cent that keeps device to have hand-held and stationary, latter use is more extensive under photograph comparing. Stationary device is installed commonly in pedestal (body) on, be linked together with the numerical control system of the machine tool, read in the implementation that be fastened by the punish of imports and exports of treatment spare parts write a function. The function of control management software is electronic data chip, read write the join such as equipment of device, machine tool and server to become a system, the data in realizing manufacturing process is read write, transmit, each function such as control and statistical analysis. Technology of electronic data chip produces medium application to connect general reason condition to fall in the spot, one will produce on-line part habitat, basic message includes roughly such a few kinds: Basic message, point to spare parts date commonly (it is blueprint number sometimes) , batch of code name of semifinished product factory, manufacturer code name, semifinished product, on line time; Production information, those who reflect work is treatment status and information of the treatment when adopting each working procedure namely, the most serious that part content that latter is record of place of electronic data chip, memory actually, include: Information of machine tool equipment, be like facilities number, main shaft (clamping apparatus) number; Process information, namely the spare parts in this the condition of working procedure (eligible, the date time that is do poorly done work over again, treatment, if belong to by sampling observation spare parts, detect the result is eligible waited) ; If pass as it happens is online measure working procedure, if connect the sealed test that builds product line into cylinder body, crock (try leakage to detect) working procedure, measure its so that the result keeps electronic data chip right now in. The working flow of system of electronic data chip is commonly: Semifinished product (semi-manufactured goods) go up line, get on installation of electronic data chip to every on the work semifinished product of the line, graph 2 it is a typical case, this is product line of a cylinder body; Workpiece adopts the first working procedure (OP10) when, have the electronic data chip that goes up to its initialization (the format is changed) , type afore-mentioned those basic message; What go up through product line in succession then when the spare parts is other when each working procedure, read the instant status news in taking chip above all, the examination is not had by accident hind ability discharged enters a machine tool to begin to machine, if hair is existing,put with respect to intercept by accident alarm. After this working procedure ends, be about to machine information to keep data electron chip. The spot staff member on product line can examine the real case of this working procedure in real time through operating face plate, if current number is every machine tool (include each main shaft, fixture) machined state of how many spare parts, sampling observation respectively how. Install what go up in conveyor to read write implement after checking has sorted work, if identify a part that is sampling observation, will automatic intercept comes down to let its enter online detect labour. Wait for finished after measuring, will measure so that the information such as the result keeps chip. After the electronic data chip on product line of 2 cylinder body applies a spare parts to end whole process, the graph gets offline: Be located in terminal above all read write implement chip all medium information guide place the memory in line server is followed in product line terminal; Get on electronic data chip from workpiece next debus, clean and send product line initiative end reserve. Additional, store the spare parts information in the server produces a database, come so, the relevant administrator of the enterprise can follow the inquiry in line server from this conveniently all workpiece information that come out from the treatment on this product line. CNC Milling CNC Machining